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Week 12 | Session 4: Blockchain + Industry 4.0 Technology × SC Function Mapping & IoT Case Studies

Course: Supply Chain Digitization — Module 4: Digital Infrastructure



Definition: a distributed ledger technology where secure and transparent recording of transactions and data occurs across a network of computers.

Two defining properties — both simultaneously:

  • Secure: tamper-proof, cryptographically protected.
  • Transparent: visible to all authorized network members.

How it works: transactions are gathered into blocks and recorded as a chronological chain — hence ‘blockchain’.

  • Track suppliers, vendors, material sources, and pricing across the SC.
  • Secure, tamper-proof record keeping of all transactions and product movements.
  • Builds trust between SC partners — no single party can alter the shared history.

2. How Blockchain Works — 3-Step Process

Section titled “2. How Blockchain Works — 3-Step Process”
  1. Transaction Recording: When a transaction occurs, all details are captured as a block of data. Details: who, when, where, for what, how much — full transaction metadata.
  2. Blockchain Formation: Multiple blocks are linked chronologically → forming a chain. Before a new block is added, it must be VALIDATED via a consensus mechanism — all network members must agree. Prevents any single party from adding fraudulent data.
  3. Immutability: Each new block re-verifies the previous block → strengthens the chain. Data is tamper-evident — any change is instantly detectable. Cannot be altered retroactively → trusted ledger for all members.

Network TypeWho Controls / JoinsSpeedSecurityTypical Use
PublicAnyone — open access, fully decentralizedSlowerMore secure (decentralized)Cryptocurrency, decentralized apps
PrivateSingle org governs and controls who participatesFasterHigh (limited access)Internal process streamlining
PermissionedParticipants need approval from a governing bodyFastHighHigh control over membership required
ConsortiumGroup of pre-selected orgs jointly governFastHighInter-org collaboration, no single governing body
HybridCombination of two or more of the aboveVariesVariesComplex enterprise environments

4. Industry 4.0 Technologies × SC Functions — Application Matrix

Section titled “4. Industry 4.0 Technologies × SC Functions — Application Matrix”

Industry 4.0 Technology × SC Function Matrix

TechnologyPlanning & ForecastingSourcing & ProcurementProduction & MfgInventory MgmtDistribution & LogisticsCustomer Service
AI / ML
IoT
Cloud Computing
Big Data Analytics
Simulation / Digital Twin
Blockchain
Autonomous Robots
AR
Additive Manufacturing

Key observations: AI/ML and Cloud/Big Data are applicable across all 6 SC functions. Autonomous Robots and Additive Manufacturing are more specific to production/logistics/inventory.


5. IoT — Case Studies Across 5 SC Functions

Section titled “5. IoT — Case Studies Across 5 SC Functions”
SC FunctionCompanyChallenge → Solution → Outcome
Planning & ForecastingOmega Foods (Grocery Distributor)Challenge: poor demand forecasting for perishables → spoilage or backorders. Solution: smart sensors tracking temperature + stock levels in real time. Outcome: predict consumption rate → adjust delivery schedules → targeted promotions → reduced spoilage.
Sourcing & ProcurementAcme Pharmaceuticals (Drug Manufacturer)Challenge: frequent stockouts due to manual inventory tracking. Solution: shelf sensors → real-time stock data → auto-trigger purchase orders below threshold. Outcome: stockouts eliminated, procurement cycle optimized, cost reduced.
Production & ManufacturingNewton Instruments (Violin Maker)Challenge: humidity fluctuations cause violin cracks and warping → waste. Solution: humidity sensors → smart vents auto-adjust airflow. Outcome: consistent environment → higher yield → waste reduced → quality preserved.
Inventory ManagementVendor Guitars (Instrument Maker)Challenge: instruments lost during shipping. Solution: location sensors in guitar cases → real-time visibility throughout SC. Outcome: lost instruments eliminated, logistics optimized, customer satisfaction improved.
Distribution & LogisticsBest Pharmaceuticals (Drug Distributor)Challenge: temperature-sensitive medication spoilage due to inconsistent cold chain. Solution: container sensors track real-time temperature and humidity. Outcome: routes and storage optimized → medication quality preserved.

  • Blockchain: distributed ledger — secure + transparent. 3 steps: Transaction Recording → Chain Formation (consensus) → Immutability.
  • 5 network types: Public (open) | Private (single org) | Permissioned (approval-based) | Consortium (multi-org) | Hybrid.
  • I4.0 × SC matrix: AI/ML + Cloud + Big Data → all 6 functions. Robots + AR → production, inventory, logistics. Additive → production only.
  • 5 IoT cases: Omega Foods (forecasting) | Acme Pharma (procurement) | Newton Instruments (manufacturing) | Vendor Guitars (inventory) | Best Pharma (distribution).